Roller Kilns
Arched Vault
Digital & IoT
Electronic Combustion
Energy saving
Full Electric
Highest load
Highest temperatures
Hybrid
Tailor-made
Continuous cycle furnaces where the product to be thermal treated cross the hearth on motorized rollers
Since the 1970s, the company has built excellent expertise around this technology, becoming synonymous with innovation, reliability, and high performance. Today, Italforni’s selection of roller kilns represents a benchmark for the industry, thanks to highly customized solutions capable of meeting even the most complex production needs.
Continuous cycle furnaces where the product to be thermal treated cross the hearth on motorized rollers
Since the 1970s, the company has built excellent expertise around this technology, becoming synonymous with innovation, reliability, and high performance. Today, Italforni’s selection of roller kilns represents a benchmark for the industry, thanks to highly customized solutions capable of meeting even the most complex production needs.
Main Features
Single and Multi-Channel
Length: up to 300 m
Effective Width: up to 3500 mm
Working Temperature: up to 1500°C
Accurate atmosphere and temperature control along the entire length of the furnace
Power Source: Gas, Oil, Electricity, or Hydrogen
Maximum load: thanks to the ability to use rollers up to 62 mm in diameter, Italforni furnaces can load up to 120 kg/m2
Arched Vault: Still handcrafted in the historic Formigine factory, the arched vault represents the best solution for reducing maintenance costs
Dry-geared roller movement
Roller breakage control on each level
Patented module separation system
High-efficiency Italforni burners
Digital control of all process phases
Applications
Tiles
Bricks
Ceramic Refractories
Frits & Pigments
Technical & Advanced Ceramics
Artistic Ceramics
Energy Saving Systems
Heat recovery occurs from kiln cooling and allows for the recovery of large volumes of high-temperature air (even above 300°C).
Insulation is made with the most advanced, high-quality insulating materials.
Italforni’s “Electronic Combustion” system provides digital regulation of the air-gas ratio, significantly reducing gas consumption thanks to the rational management of combustion air volumes. By setting a stoichiometric air-gas ratio, only the necessary air volumes are used, optimizing the burner flame temperature. Electronic combustion, in addition to reducing gas consumption by up to 20%, reduces NOx emissions by up to 35%.
AR valves allow pneumatic air control. This simple and economical solution allows for energy savings of up to 15%.
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Roller Kilns
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